Custom, turnkey, roll-to-roll automation system with electrical testing and vision inspection.
R2R Modular Multi-Feature Laminator and Slitter
  • atmospheric-laminator-1
  • atmospheric-laminator-2

Process

  1. Unwind
  2. Interleaf take up
  3. Splice table
  4. Surface treatment (optional)
  5. Single or dual side resist
  6. Material pre-heat
  7. Close loop temperature sensing
  8. Laminate
  9. Rewind

Specifications

The Vertical laminator packs a large number of features into a compact footprint: Precise control of process speed and temperature combined with tight tolerance rollers provide utmost lamination quality.

The modular design allows customization to your specific applications. All options can be field installed, providing flexibility in the initial specifications. The base is designed to provide lift cart access for ergonomic loading of heavy rolls and the rollers are cantilevered for easy threading.

The unwind/rewind pair are PLC controlled with a touch screen user interface. Contact us today to learn more.

Performance Features »
Web width6-24 inches
Edge guidance0.004 inch accuracy
Feed rate0-15 FPM continuous
Material roll diameterUp to 16 inches
Material spool directionBoth CW and CCW
Splice stationFor accurate splicing
Web tension4-40 lbf
Pressure regulation2-80 psi +/- 0.1%
Material shaft T.I.RLess than 0.005 inches
Idler diameter6 inches
Idler T.I.R.Less than 0.002 inches
Roller alignmentLevel and parallel to 0.003 in.
Standard Features »
Material constructionStainless or powdercoat steel / anodized aluminum
Material corePneumatic – touch screen activated
Material driveSafety clutch included
ControlsPLC controlled
Electrical panelUL certified
Options »
Pre-heat rollerPre-heat material prior to lamination for better bond.
Splice stationAllows precise splicing of material
Viton coated lamination controllersSignificantly increases lamination roller life.
Dual material shaft and accumulationFor uninterrupted material processing during roll change.
Tension controlClosed loop/remote set
Inline inspectionVerification of process parameters prior to upstream processing.
Process data collectionMany SCADA packages available
Web cleanerTacky roll, ultrasonic, etc.
Laser alignmentEntire process line aligned to 0.003 in.
Dimensions and Power »
Machine size (LxDxH):82 x 82 x 80 in. (1219 x 1855 x 2007 mm)
System weight2000 lb.
Electrical120/240 single phase 60/50 Hz (specifiy)
Air80 psi
Exhaust350 CFM

 

See all systems »

Contact

Work with us
Call us and our engineers will work with you to come up with the ideal solution.
Talk to us
Visit us

Northfield Automation Systems
1325 Armstrong Road
Northfield, MN 55057